1. Problem
Many Zoho Inventory users run into this problem:
- You can’t see stock levels when creating picklists
- Warehouse operations slow down due to manual checks
- Picking errors increase because stock visibility is limited
This limitation is especially critical for businesses with:
High order volume
Multiple warehouse locations
Fast-moving inventory
2. Solution
In this article, I’ll show how to solve this by displaying Stock on Hand directly in picklists using a custom Zoho Inventory extension.
To solve this, I built a custom extension that:
Displays Stock on Hand directly inside picklists
Eliminates the need to switch screens
Helps warehouse teams make faster and more accurate decisions
3. How it works
(Technical overview for those interested in implementation)
Use Case
When creating a picklist from a sales order in Zoho Inventory, all line items are listed in the picklist regardless of item's stock value. This default behavior sometimes confuses the picker who is assigned to pick up items according to the picklist when the items are out of stock.
This will be solved if the stock on hand value is displayed for line items in the picklist because the picker knows wether the items are in stock in advance and efficiently pick up items without wasting their time.
Prerequisites
Creating ZOHO Inventory Extension
In order to develop an extension using ZOHO Sigma.
First, go to ZOHO developer site (https://developer.zoho.com) and sign in.
Then select "Sigma" and click "Start Building" button as shown below screenshot.

Click "New Extension" button to create an extension.

Add the extension name, and type a description of the extension.
Select ZOHO Inventory icon in service section.
Check the agreement statement.
Then, click "Create" button.

ZOHO Inventory Developer Portal is displayed.

Creating connections
In order to access ZOHO Inventory data, you need first to create an connection for ZOHO Inventory integration.
Follow below steps:
- Click "Build" tab.
- Select "Connections" from left-side menu.
- Click "New Connection" button.

Type "Inventory" in the search box on the top left.
Then, click "Zoho Inventory" as a default service.

1. Enter "Connection Name".
2. Select following Scopes:
- ZohoInventory.picklists.UPDATE
- ZohoInventory.picklists.READ
- ZohoInventory.items.READ


Click "Connect".

Click "Connect" for ZOHO Flow access.

Click "Accept" to allow an access.

The connection to ZOHO Inventory is created.

Creating a custom field
In order to display "stock on hand" value for line items in a Picklist, a custom fields need to be created first.
To create a custom field, follow these steps:
- Select "Preference" from Menu.
- Select "Items" module from Submenu.
- Click "+New Custom Field".

Configure the custom field:
- Enter "Label Name".
- Select "Decimal" as "Data Type".
- Enter "Help Text" if necessary.
- Enter "0" as "Default Value".
- Select "Yes" for "Show when creating transactions".
- Select "Picklist" for "Includes in modules".
- Select "Yes" for "Show in ALL PDFs".
- Click "Save" to create the custom field.

"Stock on Hand" custom field is created in Items module.
Creating Workflow Actions
In order to display the stock on hand value, a custom function needs to be created.
- Select "Workflow Actions" from left menu.
- Select "Custom Functions" from submenu.
- Click "+ New Function" button.

Developing a custom function to get stock on hand values from items
Follow below steps to create a custom function.
- Enter "Function Name".
- Enter "Description".
- Select "Picklist" module.
- Click "Proceed".

Refer to the below sample code to write deluge scripts in the editor and click "Save" button.

Creating Workflow Rules
Now that the connection for ZOHO Inventory integration is established and workflow action is created, next step is to create an automation workflow rule.
Workflow Rule condition:
- Execute when a picklist is created or edited.
- Execute the workflow when Any field is updated.
Criterion 1: Execute for all the picklist.
Immediate Action: Execute a custom function to get stock on an value for the line items and set the value in a custom field of item module.
- Select "Workflow Rules" menu.
- Click "+ New Workflow Rule" button.

Follow below steps to configure Workflow Rule:
- Enter "Workflow Rule Name".
- Enter "Description".
- Select "Picklist" module.
- Click "Next".

- Select "Event Based".
- Select "When picklist is created or edited".
- Select "Any field is updated".
- Select "Edited each time".
- Click "Next".

Configure Criteria:
Click "New Criteria".

- Select "No" to execute for all the picklist.
- Click "Done"

Configure immediate actions:
Click "Immediate actions".

- Select Type, "Custom Functions".
- Select the custom function created above.
- Click ""Associate".

The workflow associated with picklist module is created.
Testing the extension
In order to test the extension, you can use the sandbox.
- Click "Test Your Extension" link on the top left corner.
- The sandbox ZOHO Inventory app opens in the separate window.

You need to enable "Picklists" module in the settings first.
Click the gear icon on the top right corner.

Click "General" menu under "Preferences"

- Make sure to check "Picklists" module.
- Click "Save".

Close the setting page and click "Sales Orders" menu.
Click "+New" on the top right corner.

- Make sure to select inventory items in "Item Table".
- Click "Save as Draft".

Click "Mark as Confirmed".

Nest, create a picklist from the sales order just created.
Click "Create" -> "Picklist".

Make sure you see "Stock on Hand" field is displayed in item details.
Click "Generate picklist".

Refresh the browser after a while. It takes a while to execute the custom function.
"Stock on hand" value is populated for line items.
The value is updated when a picklist is created or edited.

Publishing the extension
- Select "Publish" tab.
- Click "Publish" button.

- Select "Version".
- Typer "Rerease Notes".
- Click "Publish"

You can install the extension with the Private Installation URL.
Note: You can only install he extension for the same Zoho Inventory account you develop the extension. You need a private review to install it for your client Zoho account.

4. Result / Impact
With this extension:
Picking time is reduced
Errors decrease
Operations become more efficient
This is a small customization, but it has a big impact on daily operations.
Try This Extension
This solution is already available on Zoho Marketplace:
You can install it and start improving your picklist workflow immediately.
Need Help with Zoho Inventory Customization?
If you’re using Zoho Inventory but running into limitations like this, I can help.
I specialize in building custom solutions using Zoho Creator and Zoho APIs to improve real-world operations.

